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Good news! AIWA PB-S5 battery replacement is finally available

thelion - 2012-02-08 17:32

 

Finally !!

A Chinese factory is manufacturing replacement battery for AIWA Walkmans for 29 CHY which is 3.5 euro or $4.6 

 

Here is the original text from Taobao.com translated by Google:


"The PB-S5 alternative power sources, you can throw away the inconvenient external battery box. Voltage of 2.4V 550mAH capacity by the two 3/5 the F6 new nickel-metal hydride rechargeable batteries in series, spot welding, a good package. For JX707 JX959 JX859 JX849 JX810 PX1000 and other uses of PB-S5 battery holders, Charging can be used cradle, or on the Walkman and plug in an external power supply charge, fully charged in about 2.8V, so you can use a 3V power supply for charging."

 

http://item.taobao.com/item.htm?id=14963328662&cm_cat=50096925

 

ScreenShot002

PB-S5 thickness

PB-S5 Contacts

retrodos - 2012-02-08 17:43

I been looking for a replacement for a while, but the contacts don't look right?

thelion - 2012-02-08 17:59

Don't worry about that, the contacts inside the players matches the battery contacts. Don't forget that this AIWA battery is not a standard battery, it is an exclusive type so no commercial factory will manufacture them.

plop - 2012-02-09 01:19

Old news and non-voltage regulated. Fry your grail AIWAs at your own risk.

 

Typical cheap China bodged crap.

thelion - 2012-02-09 08:14

 Sorry, I Just woke up from a long hibernation...

 

So... it's bad news! oh boy....we're back to the storyboard...

 

givemethebeatboy - 2012-02-09 13:36

Hi members,

 

I also have a question concering these recargable batteries.

 

I have at least 15 of them; some of them look brand new but they are all DEAD and do not take a charge.

 

Is there any way to bring them back to life or can they be just used as paperwheight?

 

I have seen on the bay these batteries in the original package and they have never been used. Would they take a charge or are they also dried up and worthless?

 

Thanks for any response.

minty - 2012-02-09 13:46

Once there dead that's it I'm afraid. I have seen a few unopened ones for sale before, but chances are they too are dead.

thelion - 2012-02-09 13:53

Paperweight my friend, a museum piece!


plop - 2012-02-09 13:59

Paperweights the lot of them > you may as well stick them all together and use thusly. Even ones un-opened will be dead now > keep those as curiousities. Sadly lead acid batteries need to be constantly topped up to 2.0V to maintain their life, otherwise their lifespan quickly degrades. Not the ideal thing to use in something like a walkman where a user would drain a lead acid battery close to flat, forget to charge the battery for a few days and then charge it... rinse... repeat... kill battery.

 

Your only hope is that someone makes a caddy with voltage regulation for those gumstick type NiMH batteries with separate NiMH charger to top them up, if you want to utilise the internal battery slot in AIWA units.

 

It is possible to shrink down the original voltage circuitry found inside the external AA battery pack to incorporate it into a PB-4 adapter to use with 2 NiMH mini gumstick batteries, but the PB-5 is more of a challenge for space.

 

^ Given time, I might be able to rustle one up for the PB-4, but that is currently a low priority project for me.

tuna - 2012-02-10 10:50

Not necessarily paperweight. Car batteries work in a similar way and can be revived. The problem with the lead acid batteries is that the acid crystallizes on the cells inside the battery and thus preventing the acid (that hasn't crystallized yet) from being in contact with the cells. Once this happens, the battery cannot be charged anymore and the rest of the acid crystallizes as well. Constant current chargers only heat up the battery but don't charge it. I am not an expert in electronics but the solution to this problem would be to design a pulse charger that would charge the battery at higher current than it was designed for and at higher voltage (10-20% higher than the nominal battery voltage should be enough). The impulses should be at 5 second interval. This would shatter the crystals and acid would become liquid again.

 

Depending on the battery construction, it might be possible to dismantle it completely, melt the crystallized acid and after cleaning with strong alkaline, refill it and seal it back again.

 

My UPS battery died a few years ago. Since UPS devices are not exactly cheap or easy to get, so I removed the acid seals on the top and poured battery acid. Works ever since. But like I said, I'm no expert by any means. 

givemethebeatboy - 2012-02-12 02:32

Dear all,

 

what is the story with Nickel-Cadium batteries: Sony NC-&WM, Panasonic RP-BP62 etc.

Do they need to be recharged regularly or can they languish in the drawer for years without going dead?

 

How long should they be recharged?

How do you know when they are fully recharged?

I have a couple which I recharged too long whereby they ballooned and couldn't fit in the compartment anymore. More paperwheight.

 

Why can they not be adopted to replace the PB-4?

 

Thanks for any reply

givemethebeatboy - 2012-02-12 02:40

 
 
Dear Lion
 
DocP directed me to you concerning repair mauals.
 
I would appreciate  the following repair manuals as PDF if you have them available: Aiwa HS J-02,
J-07, J170, J-303, J-36, T-08, P70, HSPX303, CS-J1
Sony TPS-L2, WM D&C and  Sanyo MGR 150.
 
I have the chance to purchase original Aiwa manuals for between €2 and €4.
 
If you do not have them kicking about should I purchase them and make them availabe to the members?
 
Originally Posted by TheLion:

Paperweight my friend, a museum piece!


 

plop - 2012-02-12 03:33

Originally Posted by givemethebeatboy:

Dear all,

 

what is the story with Nickel-Cadium batteries: Sony NC-&WM, Panasonic RP-BP62 etc.

Do they need to be recharged regularly or can they languish in the drawer for years without going dead?

 

How long should they be recharged?

How do you know when they are fully recharged?

I have a couple which I recharged too long whereby they ballooned and couldn't fit in the compartment anymore. More paperwheight.

 

Why can they not be adopted to replace the PB-4?

 

Thanks for any reply

Virtually all rechargeable batteries will fail if not looked after properly. Over time NiCD and NiMH will lose their ability to store as much charge as when they were first bought.

 

Some rechargeable batteries do increase slightly in volume when fully charged and will shrink back to original size so long as there is damage due to over stretching of the external packaging. If they have increased massively in size, then it is likely you have over charged the battery.

 

How long it takes to charge a battery depends on a number of factors. Eg battery capacity, amount of charge applied, battery type.

 

Get a good delta voltage based gumstick battery charger and a digital multimeter to check the voltage. NiMH batteries that have completed their charging cycle will measure approximately 1.4V <- although this is no indication it is at optimium capacity, and subsequent charge and discharge cycles may be required before it does.

 

The Sony and Panasonic gumstick batteries although of similar physical shape are not the same in many ways to a PB-4 or PB-S5. For a start the battery terminals are at opposite ends on these as opposed them both being on the same end for the AIWA batteries. Also they are of different chemical type ie NiCD/NiMH and lead acid type, therefore there are different voltages too.

 

It is not recommended to pair two half sized NiMH gumstick together to double the voltage and directly connect to an AIWA as the voltage regulation circuitry is located within the external battery pack. Some people are happy to over rule this risk, but personally I do not see the point in spending a lot of time, money and energy trying to collect rare AIWA just to shorten their lives because I wanted the convenience of no external battery pack with a bodged solution.

thelion - 2012-02-12 07:08

Originally Posted by givemethebeatboy:
 
 
Dear Lion
 
DocP directed me to you concerning repair mauals.
 
I would appreciate  the following repair manuals as PDF if you have them available: Aiwa HS J-02,
J-07, J170, J-303, J-36, T-08, P70, HSPX303, CS-J1
Sony TPS-L2, WM D&C and  Sanyo MGR 150.
 
I have the chance to purchase original Aiwa manuals for between €2 and €4.
 
If you do not have them kicking about should I purchase them and make them availabe to the members?
 
Originally Posted by TheLion:

Paperweight my friend, a museum piece!


 

Hi Givemethebeatboy,

 

I have sent you a PM.

 

TheLion

wombat - 2012-03-13 17:37

*PLOP,

How can a dry cell fry a Walkman?  You can't get a voltage spike and these units are designed for a 1.2 battery that will drop off in voltage after awhile.

 

 

 

plop - 2012-03-13 23:28

Originally Posted by WOMBAT:

*PLOP,

How can a dry cell fry a Walkman?  You can't get a voltage spike and these units are designed for a 1.2 battery that will drop off in voltage after awhile.

 

 

 

Most of the rest are 1.2V But no, the AIWAs are designed for 2V operation so you would need two batteries in series.

 

A fully charged NiMH cell measures ~1.42V, so two of those together would take the voltage up to nearly 2.9V. Given that standard non-rechargeable cells are ~1.5V and since AIWA took the time and trouble to design in a voltage regulation circuit to moderate the voltage down from ~3.0V closer to 2V would you want to take the risk?

 

It's your choice if you want to wire up two fully charged NiMH cell and pop them into your AIWA, then go ahead. I can't stop you, but don't say 'if only I had known' if the unit stops working and you are left with an unrepairable paperweight.

wombat - 2012-03-14 15:02

Thank you for the info on the AIWA rechargeables.  I'm sure I'm not the only one that didn't know they take 2 batteries and I didn't want to assume this. I opened up my own Panasonic and found a 1.2 volt battery and didn't see how that could be a problem.  Now that we are talking higher voltages x2 I would do some checking before I used them.

pawel - 2012-03-14 18:00

In my post about replacing caps in aiwa px1000
I've shown my modification - and my own battery.
The idea is basically the same as of this chinese.
Two NiMH cells welded together - I just used
sony style connectors to make it compatible
with standard sony chargers.

As a fan of Sony - I was brave to try that on my Aiwa PX1000
and it worked superb. NO HARM to the unit - for several hours of
listening. I've even tried a 3v adapter on HS-PL101 - worked great.
(BTW HS PL101 has better caps - no leakage at all)
And I promise to give it a go on HS-J505 once I replace the caps.

I do respect Plop's concerns about too high voltage,
it is always good to be careful, but here are some of my thoughts.
Aiwa did chose lead-acid cells for three reasons.
Voltage (higher than Ni-Cd or Ni-MH), low cost of the cell,
and recharge time shorter than Ni-Cd.

The most important is the voltage.
Lead-acid cell gives 2V (nominal) and about 2,4V
when fully loaded, what gives the opportunity to use
cheaper components than SONY had to use after they
decided to power the units with single cell 1,2V or 1,5V.

Simply said, AIWA was able to make equivalent walkmans
cheaper than SONY, or give more features for the same price.
Cheaper components are cheaper because they are more
standard and popular so in most cases are capable to work fine
with different voltages (i.e. a range from 2v to 6v).
And that means IMHO that AIWA's circuits are very well
prepared to accept a shocking voltage of 2,9V, because all
of the components are ready for that.

(2,9V as the double NiMH cell can give for a moment when
freshly recharged as Plop's wrote, and I've measured in life)

Assuming all above - I'm pretty sure that using cells with
slightly higher voltage (0,5V at most) will not destroy your units.
After all, most of you tried overclocking on computer CPU's, and
quite often you did have to raise the voltage by 0,1 -0,2 V
to work it more stable - with no harm.
So if such delicate electronics as CPU is capable to work
with higher voltage than nominal - your walkmans will too.
Higher voltage is not that dangerous as the higher current is.
And in walkmans we have the current so low- there is no threat.

I did test my battery - two cells 1,2V NiMH (400mAh)
and I got at most 3,5h of playing on px1000 - not so much.
I think it's due to a standard charger which is not able
(despite of 48h of recharging) to fully reload my battery.
So I need more testing.

One question to someone with an external battery holder
for 2xAAA batterys - what is the value of resistor inside the holder
- it was used to reduce the combined voltage of AAA cells?

plop - 2012-03-15 01:24

Originally Posted by pawel:
In my post about replacing caps in aiwa px1000
I've shown my modification - and my own battery.
The idea is basically the same as of this chinese.
Two NiMH cells welded together - I just used
sony style connectors to make it compatible
with standard sony chargers.

As a fan of Sony - I was brave to try that on my Aiwa PX1000
and it worked superb. NO HARM to the unit - for several hours of
listening. I've even tried a 3v adapter on HS-PL101 - worked great.
(BTW HS PL101 has better caps - no leakage at all)
And I promise to give it a go on HS-J505 once I replace the caps.

I do respect Plop's concerns about too high voltage,
it is always good to be careful, but here are some of my thoughts.
Aiwa did chose lead-acid cells for three reasons.
Voltage (higher than Ni-Cd or Ni-MH), low cost of the cell,
and recharge time shorter than Ni-Cd.

The most important is the voltage.
Lead-acid cell gives 2V (nominal) and about 2,4V
when fully loaded, what gives the opportunity to use
cheaper components than SONY had to use after they
decided to power the units with single cell 1,2V or 1,5V.

Simply said, AIWA was able to make equivalent walkmans
cheaper than SONY, or give more features for the same price.
Cheaper components are cheaper because they are more
standard and popular so in most cases are capable to work fine
with different voltages (i.e. a range from 2v to 6v).
And that means IMHO that AIWA's circuits are very well
prepared to accept a shocking voltage of 2,9V, because all
of the components are ready for that.

(2,9V as the double NiMH cell can give for a moment when
freshly recharged as Plop's wrote, and I've measured in life)

Assuming all above - I'm pretty sure that using cells with
slightly higher voltage (0,5V at most) will not destroy your units.
After all, most of you tried overclocking on computer CPU's, and
quite often you did have to raise the voltage by 0,1 -0,2 V
to work it more stable - with no harm.
So if such delicate electronics as CPU is capable to work
with higher voltage than nominal - your walkmans will too.
Higher voltage is not that dangerous as the higher current is.
And in walkmans we have the current so low- there is no threat.

I did test my battery - two cells 1,2V NiMH (400mAh)
and I got at most 3,5h of playing on px1000 - not so much.
I think it's due to a standard charger which is not able
(despite of 48h of recharging) to fully reload my battery.
So I need more testing.

One question to someone with an external battery holder
for 2xAAA batterys - what is the value of resistor inside the holder
- it was used to reduce the combined voltage of AAA cells?

 

Whilst I am not sure whether to call you courageous, insane or foolish to sacrifice a really rare, valuable and working PX1000 to this experiment, I hate to tell you however that back in August 2010 I already made this experiment on a junked JX707. So I know it is 'possible' to power a unit with two NiMH batteries in series and this is not major news to me.

 

LINK ERROR.4#193392314111874164

 

If you feel that you want to continue in this venture then that is your business. I do not feel comfortable however that it is hailed a complete success without pointing out the risks.

 

There are no simple 'resistors' inside the AAA battery pack. If you read the rest of the above thread you will discover there is a complex voltage regulating circuit inside. If you have the AAA battery pack and put in a freshly charged pair of NiMH batteries into the pack and measure the voltage it will measure ~2.3V. If you drain them for an hour or so, they will STILL measure ~2.3V. Eventually the voltage from the pair of batteries will drop low enough that the circuit is not able to sustain this voltage of ~2.3V and the unit ceases to be powered.

 

I am very close to miniturising this circuit to fitting inside the space occupied by a PB-4 battery (slightly more space than that for a PB-S5A).

pawel - 2012-03-15 03:03

Plop - I'm no arguing with you, I was just giving my thoughts.
You're a pro with electronics (and I'm not) - so you obviously
know more and better - and as you are Pro, you must be more
responsible for your words on this forum.
My point was that I need my walkmans to run, because
I don't like them to be dead or useless, so I'm taking the risk.

I was thinking though about shrinking down the voltage,
but all the compact voltage regulators that I can fit inside the battery
or the walkman, needs the difference between the input and the output
of the 2,5-3v - so I can't use them in my 2,4 battery.

And I definitely will look forward to your circuit.
BTW - could you share the diagram?

plop - 2012-03-15 03:33

I don't feel it is a matter of arguing the point to win it, but rather informing those out there who are unaware so that they don't fall into the likely pitfalls.

 

Yes, your unit will 'work' for a time, but for how long? Taking your example of overclocking CPUs further, people do overclock them and they increase the voltage to aid stability. But did you know that increasing the voltage does two things : it increases the heat produced (probably a non-issue for a walkman at these low voltages), but more importantly it can encourage the growth of dendrites within semi-conductor components. This a phenomenon known in the CPU overclocking scene, and when those dendrites grow too long they short out circuits. People in the overclocking community know that when they overclock and up the voltage on their CPUs they are making a balanced pay off for having extra speed over a shorter life span for their CPU. So your PX1000 may not stop working instantly today, but at some point down the line it very likely will.

 

There are safer options to getting your PX1000 to run, and I can understand your excitement to have it working and also being portable too. Whilst being hard to find, AAA battery packs for the PX1000 are available if you look around. They are definitely a lot more easier and cheaper to find than another PX1000 and I can tell you from personal experience.

 

At the end of the day most of us are here because we like retro electronics and we want to enjoy them.

 

exchanger - 2012-04-06 13:05

Did you try to back to life original battery? Lead -acid a specific and dont like a full disharge as Ni-Mh accums. I red a lot of literature about lead-acid batteries without liquid electrolite (this type used in Aiwa, sorry i could not translate it correctly in english)/ If somebody read russiuan i will send links to articles. 

Briefly:

Do not try to charge old battery directly in the Aiwa device. It will destroy battery 100%. Too many gas H2 will be emmissed and safety (??? do not know english word) will be opened. 

There are two ways to restore battery from bad condition:

1) Charge by special impulce current. Positive impulse with 2,2V  with special fronts of impulse and negative impulses with low voltage. Required to develope spesial charging device. In the internet there are Diagrams for 12V batteries but I did not find for 2V small batteries. If somebody want to create special charging device - write me exchanger@inbox.ru I will give you additional info

2) Charge by 0,1-0,05 current. For example, for PB-5S with 600mAhg capacity charge by 30 mA in 20 Hours. Then make a breake in 20 hours and measure voltage.  Less then 1,8 - charge again by same current. 2V and more - charge in Aiva playr as usual. This method prevent emission of H2 gas and solve sulfates (? english word?) in the battery.

How to charge? A lot of diagrams in internet for power adapters with stabilized current (not stabilized voltage!) LM317 for example could be used.

 

I have a new PB-4S new but produced in 121995 . It could be used for my JX-707 and I will try to restory it soon. Now the voltage is 0,125V - so looks fully died. Viktor

minty - 2012-04-06 15:02

Just use Duracell's!

exchanger - 2012-04-06 15:33

Sorry, did not understand what you mean. My idea was to restore old lead-acid batteries. I read this forom and see: all experiments were unssessful because people tried to charge old batteriees in Aiwa devices. And kill them.  Old batteries should be charged by ... 0?05C  see my post. 

retrodos - 2012-04-06 15:59

IMG_20120406_175209

IMG_20120406_175220

IMG_20120406_175241

 

 

It's not just a simple resistor in the AAA battery clip. Do not run the PX1000 off 3vdc, you will burn it out. Yes devices have a tolerance level and can run safely within that range, but the different circuits also feed off that rail, and chances of electromigration of a IC's, ultimately results in failure of the affected IC which is high as you are running it at it limits, in short you will shorten it lifespan, just won't risk a PX1000.

pawel - 2012-04-09 14:13

All right, All right - I've put it (px1000) on the shelf not risking any more.
Retrodos - Your voltage regulator looks pretty tiny.
my biggest question is - once it's installed in the battery (2x1,2 NiMH)
can you charge the battery normally - I mean is this circuit transparent
for charger - or do you have to make special connector for charging.

"Easy" solution would be to install it in every walkman
(but this is time and money consuming idea)

plop - 2012-04-09 14:52

@Pawel

 

Battery regulator is that from an AIWA external battery pack.

 

Best to remove batteries to charge them with proper NiMH charger.